Understanding K. phaffii ( Pichia pastoris ) Host Cell Proteins:
Proteomic Analysis and Flow-through Affinity Clearance
Abstract
K. phaffii is a versatile expression system that is increasingly
utilized to produce biological therapeutics – including enzymes,
engineered antibodies, and gene-editing tools – that feature multiple
subunits and complex post-translational modifications. Two major
roadblocks limit the adoption of K. phaffii in industrial
biomanufacturing: its proteome, while known, has not been linked to
downstream process operations and detailed knowledge is missing on
problematic host cell proteins (HCPs) that endanger patient safety or
product stability; furthermore, the purification toolbox has not evolved
beyond the capture of monospecific antibodies, and few solutions are
available for engineered antibody fragments and other protein
therapeutics. To unlock the potential of yeast-based biopharmaceutical
manufacturing, this study presents (i) a secretome survey of
K. phaffii cell culture harvests that highlights HCPs with
predicted immunogenicity, ability to cause product instability by
proteolysis or degradation of excipients, and potential to interfere
with purification operations via product association or co-elution; and
(ii) a novel affinity adsorbent functionalized with peptide
ligands that target the whole spectrum of K. phaffii HCPs –
PichiaGuard – designed for the enrichment of therapeutic proteins in
flow-through mode. The PichiaGuard adsorbent features high HCP binding
capacity (~25 g per liter of resin) and successfully
purified a monoclonal antibody and an ScFv fragment from clarified
K. phaffii harvests, affording up to 80% product yield, and a
>300-fold removal of HCPs. Notably, PichiaGuard
outperformed commercial ion exchange and mixed-mode resins in removing
high-risk HCPs – including aspartic proteases, ribosomal subunits, and
other peptidases – thus demonstrating its value in modern
biopharmaceutical processing.