Optimal Power Split Control for State of Charge Balancing in Battery
Systems with Integrated Spatial Thermal Analysis and Aging Estimation
Abstract
The achievement of optimal lifetime and efficiency in stationary battery
energy storage systems (BESS) is crucial and may require custom-made
operational strategies for each grid application. This work focuses on
addressing one of the key operational challenges: power distribution
among the sub-units of a BESS, which leads to uneven aging and affects
the overall usable capacity of a multi-pack battery system. While
adjusting power setpoints of these sub-units can improve efficiency and
aging performance, it can inherently introduce challenges of state of
charge (SOC) imbalance within the system. This imbalance, coupled with
temperature inhomogeneities in the battery packs, significantly affect
the aging rate and further exacerbate system imbalances. To mitigate
imbalances, a model predictive control (MPC)-based optimizer for SOC
balancing is developed and evaluated against conventional and
literature-derived rule-based control (RBC) strategies. Mixed-integer
linear programming (MILP) is incorporated into the MPC optimizer to
account for non-linear inverter losses during operation. A 1D thermal
simulation, developed in this study, is used to analyze the temperature
imbalances caused by these control strategies. The simulation estimates
the spatial temperature distribution within each pack at the end of the
operation, considering internal dissipative losses in the battery
modules under fixed boundary conditions for passive air cooling. The
comparative case study conducted in this work focuses on key performance
metrics such as availability index (AI), fulfilment factor (FF),
inverter and battery efficiencies, and state of health (SOH). These
metrics are computed by coupling the power split control strategies with
1D thermal and aging estimation models through an equivalent circuit
model (ECM). It suggests that due to the delayed balance of the SOC and
non-uniform power distribution in RBC strategies, the availability and
energy throughput of the system is lower than the desired 100% achieved
using MPC. In addition, higher battery pack temperatures of up to 314 K
in one of the RBC strategies were estimated, while MPC control induced a
maximum temperature of up to 300 K thereby also achieving more balanced
temperatures across packs. With the help of the SOC and temperature
profiles during their operation, these control strategies are compared
for their aging. MPC control strategy exhibited the lowest drop in state
of health due to maintaining lower temperatures and mean SOC levels.