Developing high-concentration biopharmaceutical formulations for
subcutaneous administration to improve patient treatment
Abstract
The transition of immunotherapy administration from intravenous infusion
to subcutaneous (SC) administration for oncology patients has garnered
significant interest. SC administration offers multiple benefits,
including at-home administration, enhanced patient compliance, reduced
hospital congestion, lowered health care costs, and improved
sustainability by reducing drug wastage and minimizing environmental
impact. However, for many biologics, the shift to SC administration
requires the development of ultra-high–concentration monoclonal
antibody products (ultra-HCmAP) due to the need for large dose volumes.
Here we explore the impact of the COVID-19 pandemic on immunotherapy
administration and the imperative of adopting SC administration. We
discuss challenges encountered throughout the manufacturing, shipping,
storage and delivery of ultra-HCmAP. A central hurdle identified
involves the physical instability and the exponential increase in
viscosity of these biologics due to increased protein concentration.
Both issues stem from molecular crowding that leads to elevated
protein-protein interactions. The main excipients reported to reduce
viscosity are salts and amino acids, with Arg-HCl demonstrating
particularly improved formulation viscosity in ultra-HCmAP. However,
excipients with viscosity-lowering effects can also impact protein
stability. The journey to discover suitable excipient strategies remains
ongoing, combined with emerging approaches such as molecular engineering
and computational techniques, with the ultimate aim of facilitating the
successful integration of SC administration for economic savings,
environmental sustainability and social equity.