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Zhiyuan Gao
Zhiyuan Gao

Public Documents 2
Physics-Embedded Machine Learning for Fatigue Cumulative Damage Prediction
Zhiyuan Gao
Xiaomo Jiang

Zhiyuan Gao

and 4 more

March 10, 2025
The research on fatigue damage accumulation holds significant importance for the safety and reliability of mechanical structures. This study introduces an innovative approach to fatigue damage prediction by combining machine learning (ML) with physical mechanism, aiming to improve prediction accuracy, particularly with small datasets. A novel ML framework is proposed, incorporating a customized loss function that seamlessly integrates ML techniques with physical mechanism. This method improves model performance, tackles limited data challenges, and achieves faster convergence and higher accuracy than traditional ML models. The results demonstrate that embedding physical mechanism into ML models significantly boosts the accuracy of fatigue damage predictions, even when the training dataset is reduced by 30%. This work underscores the potential of hybridizing physical knowledge with ML to improve predictive capabilities and robustness, making it a powerful strategy for accurately predicting residual fatigue damage in scenarios with limited data.
A Novel Fatigue Damage Accumulation Rule for Superalloy
Zhiyuan Gao
Xiaomo Jiang

Zhiyuan Gao

and 2 more

September 01, 2024
The fatigue damage accumulation behavior of GH4169 superalloy was studied through two-level loading fatigue tests based on an electromagnetic resonance testing machine. A total of 178 experimental data points and 13 S-N curves were obtained. By comparing and analyzing experimental data, the influence of stress and fatigue damage in the first-level loading on the residual fatigue life of the material was studied. The effect of first-level fatigue damage on the residual fatigue life of different second-level stresses was explained. A new fatigue damage accumulation rule was proposed and validated using several nonlinear fatigue cumulative damage models. The results indicate that this rule can serve as a criterion for evaluating the accuracy of fatigue cumulative damage models.

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