Wind turbine gearbox operation monitoring with high resolution
distributed fiber optic sensing
Abstract
Distributed sensing for gearbox operation and anomaly detection is
essential to improve gearbox design and fault detection to reduce the
operation and maintenance cost for wind energy. In this study, we
demonstrate the feasibility of real-time distributed strain monitoring
of gearbox operation using Distributed Fiber Optic Sensing (DFOS) with
Optical Frequency Domain Reflectometry (OFDR). Leveraging the millimeter
scale spatial resolution and high strain accuracy of DFOS, we performed
an experimental test involving a gearbox with multiple planetary gears
under varying load conditions. In this test, a single optical fiber was
attached to the outer surface of the gearbox continuously, providing a
comprehensive strain profile as the inside gears rotated. The operation
status of the gearbox, including the locations of the planet gears can
be clearly observed in real-time, and the rotation speed can also be
calculated based on the measurements. The results also revealed a linear
relationship between the load torque and the strain measurements at all
locations, underlining DFOS’s capability to accurately quantify torque
load and detect potential faults at an early stage.