Sealing Wellbores at the end of their lifecycle to restore subsurface
seal integrity and prevent offshore wellbore leakage
Abstract
As we approach 2020, there are more well bores that require abandonment
than well bores waiting to be drilled. The USA alone has
~1.7 Million well bores with an API number indicating
that they are not permanently plugged, therefore will be in need of
Plugging and Abandonment (P&A) at some point in the future. Some of
these well bores are located in fragile ecosystems, such as the Gulf of
Mexico, where it is estimated that 9,000 idle well bores are waiting
permanent plugging and abandonment. The numbers of future P&As suggest
requirement for an urgent improvement of current technology as many
governments are preparing standards that require assurance for zero
leakage over thousands of years. This paper/talk will present knowledge
gaps we identified during literature review and the data obtained during
first two terms of the ongoing project , under NASEM-GRP funding.
Extensive literature review points to the following issues: 1)
Portland-cement based materials, with their pH ~13, are
geochemically incompatible with the reservoir conditions in the GoM. 2)
Weak interfaces between and contamination with drilling fluids in well
bore structures present high risk for Hydrocarbon leakage, which
currently cannot be mitigated successfully. Placement and accessibility
of well bore in offshore environment adds to technological complexity
and increases the risk of leakage. 3) Monitoring and verification is
currently not available for long-term assessment offshore. Some of our
preliminary data suggests the following: 1) Plugging materials are
impacted by contamination form drilling fluids and other well bore
materials, such as fragment of dehydrated clays, oily rock fragments. 2)
Casing corrosion might lead to deterioration of primary well bore
cement, which can be difficult to locate and re mediate prior to
plugging. 3) Geo-mimicry is a potential path forward in designing and
developing barrier materials capable of serving over thousands of years.