Mean-stress sensitivity of an ultrahigh-strength steel under uniaxial
and torsional high and very high cycle fatigue loading
Abstract
The influence of load ratio on the high and very high cycle fatigue
(VHCF) strength of Ck45M steel processed by thermomechanical rolling
integrated direct quenching was investigated. Ultrasonic fatigue tests
were performed under uniaxial and torsional loading at load ratios of
R = −1, 0.05, 0.3 and 0.5 with smooth specimens and specimens
containing artificially introduced defects. Up to 2×10
5 cycles, failure originated from surface aluminate
inclusions and pits under both loading conditions. The prevailing
fracture mechanisms in the VHCF regime were interior crack initiation
under uniaxial loading and surface shear crack initiation under
torsional loading. The mean-stress sensitivity and the fatigue strength
were evaluated using fracture mechanics approaches. Equal fatigue limits
for uniaxial and torsional loading were determined considering the size
of crack initiating defects and the appropriate threshold condition for
Mode-I crack growth. Furthermore, the mean-stress sensitivity is
independent of loading condition and can be expressed by σ w R = σ w R =
- 1 ∙ 1 - R 2 0.63 and τ w R = τ w R = - 1 ∙ 1 - R 2 0.63 .