Holistic Analytical Characterization and Risk Assessment of Residual
Host Cell Protein Impurities in an Active Pharmaceutical Ingredient
(API) Synthesized by Biocatalysts
Abstract
Host cell proteins (HCPs) are a significant class of process-related
impurities commonly associated with the manufacturing of
biopharmaceuticals. However, due to the increased use of crude enzymes
as biocatalysts for modern organic synthesis, HCPs can also be
introduced as a new class of impurities in chemical drugs. In both
cases, residual HCPs need to be adequately removed to ensure product
purity, quality, and patient safety. Although a lot of attentions have
been focused on defining a universally acceptable limit for such
impurities, the risks associated with residual HCPs on product quality,
safety, and efficacy often need to be determined on a case-by-case basis
taken into consideration of residual HCP profile in the product, the
dose, dosage form, and administration route etc. Here we describe the
unique challenges for residual HCP control presented by the biocatalytic
synthesis of a Merck investigational stimulator of interferon genes
protein (STING) agonist, MK-1454, which is a cyclic dinucleotide
synthesized using E. coli cell lysate overexpressing cyclic
GMP-AMP synthase (cGAS) as a biocatalyst. In this study, a holistic
characterization of residual protein impurities using a variety of
analytical tools, together with in silico immunogenicity prediction of
identified proteins, facilitated risk assessment and guided process
development to achieve adequate removal of residual protein impurities
in MK-1454 API.